Crashworthiness; aggressiveness and crash test procedures

MacLaughlin, T. F.; Saul, R. A. · 1985 · ROSA P / United States. Department of Transportation. National Highway Traffic Safety Administration

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Summary

This 1985 National Highway Traffic Safety Administration (NHTSA) report, titled "Crashworthiness, Aggressiveness and Crash Test Procedures," investigates vehicle structural characteristics that influence occupant survival and vehicle aggressiveness in frontal and side collisions. The research aims to identify design features associated with superior crashworthiness and low aggressiveness, evaluate the efficacy of standard crash test barriers, and explore the impact of front structural stiffness distribution on injury severity. The study employed a multi-faceted experimental design involving data analysis and physical crash testing. First, researchers analyzed 29 to 35 mph barrier crash tests from the New Car Assessment Program to identify characteristics of crashsurvivable vehicles. Occupant protection was assessed using three methods: dummy measurements, Restraint Survival Distance (RSD) calculations, and ABAC computer simulations of airbag-restrained occupants. Second, car-to-car crash tests were conducted to evaluate aggressiveness. Three large vehicles (AMC Concord, Oldsmobile Cutlass, Mercury Marquis) and one subcompact (VW Rabbit) were tested in full-frontal and offset frontal collisions. The Concord was hypothesized as aggressive, while the Cutlass and Marquis were hypothesized as non-aggressive. Third, the report evaluated three barriers—the Fixed Rigid Barrier (FRB), Fixed Load Cell Barrier (FLCB), and Moving Deformable Barrier (MDB)—for their ability to measure crashworthiness and aggressiveness. Finally, load cell barrier tests were used to analyze frontal stiffness distribution in mid-size vehicles. The findings revealed that potential occupant survivability increased with vehicle weight, showing a 32% increase in protection from 1,700 to 4,800 pounds. Vehicles with superior crashworthiness and low aggressiveness shared similar structural responses: large dynamic crush values, long pulse durations, low early accelerations, and late peak accelerations. In car-to-car tests, the AMC Concord was significantly more aggressive than the Cutlass and Marquis, attributed to its greater front structural stiffness and smaller crush values. The FRB was deemed an accurate measure of crashworthiness for high-speed frontal collisions if test velocities were adjusted for equivalent energy dissipation. Regarding aggressiveness measurement, the FRB and FLCB produced greater response differences between aggressive and non-aggressive vehicles than the MDB, though the MDB and FLCB offered better resolution of stiffness distribution. Additionally, significant differences in frontal force distribution were observed between similar weight vehicles, such as the Citation and Fairmont. The study concludes that the structural characteristics promoting crashsurvivability are identical to those reducing aggressiveness. It validates the FRB as a reliable crashworthiness metric under specific conditions and highlights the potential of load cell and deformable barriers for measuring stiffness distribution. The authors recommend further investigation into how differences in striking vehicle frontal stiffness distribution affect occupant injury severity in side collisions, suggesting additional testing with varied vehicle models and impact configurations to refine aggressiveness measurement methodologies.

Key finding

The AMC Concord demonstrated significantly higher structural aggressiveness than the Mercury Marquis and Oldsmobile Cutlass in frontal collisions, a difference attributed to its more centrally concentrated front stiffness and smaller dynamic crush values.

Methodology

mixed_methods

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